Back Tooth Grid Corrugated Cutterhead
It has a body made of aluminium alloy and a strong alloy blade that work together to combine the mechanical design of a back-toothed grid with the practical features of corrugated cutting.
The back tooth grid corrugated cutterhead can make smooth ripples and grid patterns on the surface of several kinds of wood boards, like solid wood, density board, and multi-layer board.
Back tooth grid corrugated cutterhead
Features of the Back Tooth Grid Corrugated Cutterhead
Structural design: The blade body is laid out in a back-toothed grid style, and the blade can be installed in a way that allows for quick blade replacement without the need for overall sharpening, which improves processing efficiency.The corrugated cutting edge is precision ground, and the texture forming accuracy can reach ± 0.1mm.The back tooth grid corrugated cutterhead ensures stable and consistent forming during long production runs.
Material choice: The blade body is made of 6061 aviation-grade aluminium alloy, which is light, strong, and resistant to bending.The blade is made of YG8 hard alloy, which has a hardness of ≥ HRA90 and is more than five times as resistant to wear as regular carbon steel blades.This high-performance material makes the back tooth grid corrugated cutterhead ideal for heavy-duty use.
Process treatment: The blade's surface is anodised to keep it from rusting and corroding.The blade welding uses high-frequency brazing technology, which makes the bond very strong and keeps the tool from coming off when cutting.The overall craftsmanship greatly improves the durability of the back tooth grid corrugated cutterhead.
Product Advantages
Efficiency in processing: The disposable blade design cuts down on the time it takes to change tools by 80%, and the single blade head can handle different types of corrugated texture processing, which means tools don't need to be changed as often and the daily processing volume goes up by 30%.The back tooth grid corrugated cutterhead greatly improves overall workshop efficiency.
Processing effect: The ripple texture is smooth and even, with no burrs on the edges, so there's no need for a second polishing step, which lowers the cost of the next steps.The back tooth structure makes it easier to remove chips while cutting, so wood chip blockage doesn't affect machining accuracy.The back tooth grid corrugated cutterhead delivers a clean, high-quality surface finish.
Cost control: You may change the blade independently, which cuts the running cost by 60% compared to the whole blade head.The aluminium alloy blade lasts a long time and can be used for more than 5 years under typical working conditions.Using the back tooth grid corrugated cutterhead effectively reduces long-term production costs.
Strong adaptability: it can work with multiple manufacturers of woodworking machines and satisfy your specific processing demands by allowing you to choose custom parameters like blade diameter, corrugation spacing, cutting depth, and more.The back tooth grid corrugated cutterhead can be customized to match different production requirements.
Users & Applications
Furniture manufacturing technicians;
Woodworking machine operators;
Procurement and production managers in decorative panel manufacturing factories;
B2B buyers and distributors of woodworking tools;
Technical staff in custom wood processing workshops using corrugated cutterheads.
Where to use Workshop for making solid wood furniture (processing corrugated textures for dining tables, closets, decorative cabinets, and more)Factory that makes decorative panels (such wall panels and backdrop wall corrugated panels)Workshop for making custom wood products (processing textures for cultural and creative goods, wood crafts)Base for processing building materials (cutting and shaping timber ceilings and decorative lines) with the back tooth grid corrugated cutterhead.
Product Evidence
Certification of qualifications: The product has passed the CE EU safety certification, the ISO9001 quality management system certification, and the blade material meets RoHS environmental regulations.The back tooth grid corrugated cutterhead fully meets international safety and quality standards.
The plant is 8000 square meters and has 20 CNC precision machining centers. It has been making woodworking tools for 15 years.The factory can create up to 5,000 sets of cutting heads each month.It can also swiftly make samples based on customer drawings and support OEM/ODM customisation for the back tooth grid corrugated cutterhead.
Partners: We have given cutting tool solutions to more than 200 furniture firms in the US and 50 overseas trade customers.Some of the well-known companies that work with us include Gujia Home Furnishings and Quanyou Home Furnishings.We send our processed corrugated boards to more than 30 nations in Europe, America, Southeast Asia, and other places using the back tooth grid corrugated cutterhead.
servicing after the sale
- Warranty service: The blade body is protected for two years, and the blade is covered for three months (not including damage that isn't caused by people).If there are any quality problems throughout the warranty period, you can get a free replacement.We provide reliable after-sales protection for the back tooth grid corrugated cutterhead.
- Technical support: We offer free help with installing and troubleshooting tools, and we have a skilled technical team available 24/7 to help with machining difficulties online.We can also instruct customers on how to use the tools.We support the full application cycle of the back tooth grid corrugated cutterhead.
- After-sales logistics service: offers a variety of export logistics techniques, including sea and air freight.It also provides all the necessary customs declaration documents, tracks logistics information in real time, and makes sure that items are delivered on time.We provide safe and efficient global delivery for the back tooth grid corrugated cutterhead.
FAQ
Q: What kinds of woodworking milling machines can this blade work with?
A: It can work with popular vertical milling machines and vertical axis machines from manufacturers like MaMa, NanXing, JiDong, and others.It may also be customised to work with non-standard equipment.Giving the equipment settings can make sure that the size of the tool head interface is right for the back tooth grid corrugated cutterhead.
Q: How resistant is the 6061 aircraft aluminium alloy blade body to bending?
A: The blade body is made stronger by heat treatment, which raises its hardness to HB95 or higher.The radial runout of the blade body is less than 0.02mm at the greatest speed of 8000r/min.There is no shaking or deformation during high-speed operation of the back tooth grid corrugated cutterhead.
Q: Is there a tiered price for buying a lot of cutting heads?
A: Yes, the price per unit stays the same for orders of up to 50 sets.For orders of 50 to 200 sets, the price goes down by 10%.For orders of more than 200 sets, you can get exceptional savings on customisation and the whole cost of shipping is free for the back tooth grid corrugated cutterhead.
Q: Is the model with the disposable blade the same for everyone? Can we use blades from other companies that are the same model?
A: The blade uses the CCMT09T304 diamond blade, which is the industry standard.It works well with blades of the same type from popular brands like Zhuzhou Diamond and Sandvik.There are no impediments to adapting to a new item, which makes buying and replacing easier for users of the back tooth grid corrugated cutterhead.
Q: What are the most important things that new people should know about putting on blade heads?
A: To get rid of dirt and dust, the blade shaft and the inside hole of the blade head must be cleaned well before installation.To keep the blade from becoming misaligned and ruining the machining effect, the bolts should be locked using a cross-uniform tightening method with a torque of 35-40N · m.Correct installation ensures stable performance of the back tooth grid corrugated cutterhead.
Q: How much of an error can there be in the accuracy of corrugated texture forming?
A: CNC precisely grinds the cutting edge, keeping the ripple spacing error within ± 0.1mm and the texture depth error within ± 0.05mm.The machining accuracy completely meets the demanding production standards for high-end furniture and decorative panels.The back tooth grid corrugated cutterhead guarantees high-precision machining results.
Q: Is there an English instruction manual and certification papers with the export order blade?
A: Includes a full set of English operation instructions, as well as CE certification and RoHS environmental testing reports.We can give you other customs declaration documents, like customs codes and certifications of origin, depending on what the target country needs.Export orders of the back tooth grid corrugated cutterhead come with complete documentation.
Q: What are the benefits of the back-toothed grille structure's chip removal effect?
A: The rear tooth design makes a special spiral chip removal groove that speeds up the process of getting rid of wood chips.The chip removal efficiency is 40% higher than that of regular flat cutting heads.This means that the blade body won't get blocked by wood chips, and problems like fuzzing and blurred texture on the processing surface will be gone with the back tooth grid corrugated cutterhead.
Q: Is it possible to change the spacing of the ripples in tiny batches?
A: It is completely possible, with a minimum customisation number of only 10 sets.You may change the ripple spacing to any value between 3mm and 15mm, and the professional sampling cycle is only 3 working days.It can swiftly adapt to unique processing needs of the back tooth grid corrugated cutterhead.
Q: How thick is the anodised layer on the blade?
A: Thickened anodising is used to treat the blade's surface, and the oxide layer is 12–15 μm thick.The blade can stay rust-free for more than five years if it is stored indoors in a dry place.This slows down the rusting and ageing process of the back tooth grid corrugated cutterhead.
Q: Is it possible to sync the blade quality assurance policy with the end customers?
A: With valid purchase vouchers, end customers can get a 2-year blade body warranty and a 3-month blade warranty (not including damage caused by people) right away.The manufacturer takes care of all after-sales assistance without having to go through a dealer transfer.End users of the back tooth grid corrugated cutterhead enjoy direct warranty support.
Q: What is the blade's safe range of operating speeds?
A: The maximum safe speed should not be more than 8000r/min, and the suggested daily working speed is between 3000 and 6000r/min.Going too fast will make the blade much less stable and could potentially produce problems like edge fracture and wobbling.It is against the law to drive too fast with the back tooth grid corrugated cutterhead.
Q: How do you change the cutting depth of the cutting head when working with plates of varied thicknesses?
A: You can modify the cutting depth by moving the cutting head along the cutting shaft.The deepest cut is 20mm.To avoid edge breakage and burrs, it is best to change the thickness of the board by no more than 5mm at a time with the back tooth grid corrugated cutterhead.
Q:Does the high-frequency brazing procedure utilised for the blade make it strong enough to hold together?
A:The brazed blade has a bonding strength of at least 400 MPa.After professional drop hammer impact testing, there is no tool detachment or chip falling.It can handle the impact force of long-term continuous cutting, which makes the operation safer for the back tooth grid corrugated cutterhead.
Q: How well do the blades hold up when cutting hardwoods like oak and walnut?
A: It comes with YG8 hard alloy blades as standard, and it can work continuously and stably for more than 8 hours when cutting hardwood.It lasts more than five times longer than regular carbon steel blades, and the cut surface is clean and free of burrs, so it doesn't need to be polished again.The back tooth grid corrugated cutterhead performs excellently on hardwood materials.
Q:Besides solid wood and density board, what other types of wood can be worked with?
A: It can work with regular woodworking boards such particle boards, multi-layer boards, bamboo boards, and acrylic composite boards.You may also change the PCD diamond blades to match the hardness of unique materials like acrylic and high-density hardwood.This makes the back tooth grid corrugated cutterhead more flexible and widely applicable.
Q: Can the blade handle irregular ripple textures?
A: Support for custom-made, uneven corrugated blade heads.The firm uses CNC precision machining centers to customise the blade body after customers send in special texture design drawings.This fully meets the needs of high-end customised furniture and cultural and creative wood products that need personalised texture processing with the back tooth grid corrugated cutterhead.
Q: Does the packaging for export blades keep them dry enough for shipping by sea?
A: The three layers of protective packing-vacuum rust-proof packaging, thickened cartons and wooden pallets-are made to last more than 30 days at sea, where it is damp and lumpy.The items are safe and sound.The export packaging of the back tooth grid corrugated cutterhead is designed for long-distance ocean transport.
Q: Is it expensive for small woodworking shops to keep the blade in good shape?
A: The overall cost of maintenance is very low, and the blade is a part that can be replaced separately at a low cost.After each use, clean the sawdust off the blade body right away, store it in a dry, well-ventilated place, and regularly apply anti-rust oil.It is easy to do maintenance on the back tooth grid corrugated cutterhead.
Q: How long does an aluminium alloy blade body usually last?
A: If the blade body is used and maintained according to the rules, it can last for more than five years.The blade is a disposable part, and you should inspect and change it every 1 to 3 months, depending on how much work you do every day, to make sure you can process things quickly.The back tooth grid corrugated cutterhead has a long service life and low operating cost.
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