Cutter Heads With Limiters
Blade that comes apart quickly
Keep up high efficiency, great dynamic balance, and a long service life.
Dongguan Kangmingjian Tool Co., Ltd. limiters for cutter heads with limiters, which are the most important precision cutting tools for woodworking machines. They depend on the high-quality mix of alloy cutting bodies and hard alloy blades, along with adjustable carbon steel limit modules, to fit CNC planers, milling machines, and other tools perfectly. The device may be customised by OEMs and ODMs, and it has passed CE and ISO9001 certification, which means it meets export standards in Europe, America, and Southeast Asia. It is the most popular tool for companies that make furniture and process solid wood.
Product Features
1. Multi-level precise depth control: The limiter has a gear adjustment mechanism that is accurate to 0.1mm. This lets you set the cutting depth and avoid cutting too deep because of equipment vibration or mistakes made by hand, which makes machining more consistent.
2. Quick-release blade replacement design: The blade has a bolt-locked disposable structure that doesn't need to be taken apart to change. You only need a wrench to finish changing the blade. It takes less than 30 seconds to change one blade, which cuts down on maintenance expenses and downtime.
3. Anti-loosening safety structure: Anti-loosening nuts are put in at the point where the blade body meets the limiter. This, along with an anti-slip keyway design, keeps the limiter from moving when the blade is spinning quickly, in accordance with the European Union Mechanical Safety Standard (CE).
4. Improving the dynamic balance of the blade: The blade head is put through expert dynamic balancing testing, and at a speed of 8000r/min, the vibration amplitude is ≤ 0.02mm. This cuts down on spindle loss and makes the whole machine last longer.
Application Scenarios
Processing solid wood furniture: Used for flat planing and edge chamfering of solid wood panels like dining tables and wardrobes. It works with CNC planers for panel furniture production lines.
Processing of woodworking boards: Equipped with cutter heads with limiters, it can effectively remove burrs and unevenness from the surface of multi-layer solid wood boards, density boards, and particle boards, making the boards smoother and flatter.
Processing door and window profiles: accurately milling the frames and tenons of solid wood doors and windows, with a limit function to make sure that the profile size is the same and that it works with door and window processing lines.
Customised woodworking products: used to cut wood carvings and crafts both shallowly and deeply, with accurate positioning to avoid destroying the features of the workpiece and satisfy the needs of personalised customisation processing.
Product Details
Limiting device dial: It has a laser-engraved scale that doesn't fade or wear out, and the value can be easily read while making adjustments. This makes it suitable for varying levels of processing precision.
Blade locking mechanism: The locking force is 80N · m, which keeps the blade from coming loose when cutting at high speeds. This is done with a mixture of hexagonal bolts and anti-slip washers.
Surface treatment of the blade: The coating is 80 μ m thick and is applied using electrostatic spraying technology. It is waterproof, rustproof, and scratch-resistant, making it perfect for enterprises that work in humid conditions.
Spindle connection interface: The inner wall of the interface has been embossed and matched with keyway positioning to make it fit better with the spindle and reduce gearbox clearance.
Product Specifications
|
Item |
Specification |
|
Cutter Head Diameter |
80mm / 100mm / 125mm / 150mm (optional) |
|
Limiter Adjustment Range |
0–15mm |
|
Blade Material |
Cemented Carbide (YG8 / YG6) |
|
Cutter Body Material |
45# Carbon Steel (sprayed surface) |
|
Spindle Bore |
25mm / 30mm / 35mm (customizable) |
|
Max. Rotating Speed |
8000r/min |
|
Limited Cutting Depth |
0–10mm |
|
Weight |
1.2kg / 1.5kg / 2.0kg (by diameter) |
Contact us today for more information!
FAQ
Q: Can the cutting head with a limiter be used with traditional woodworking planers that don't use CNC?
A: It can be changed, but the limiter scale and planer feed rate must be set by hand. To keep the limit accuracy from being affected by changes in speed, it is best to use it with a typical planer that has a steady pace.
Q: What should you do if the limiter gets stuck after being used for a long time and you want to keep the gear adjustment structure?
A: You can take apart the gear structure, immerse it in industrial lubricating oil to get rid of dirt and grime, and then cover it in high-temperature lubricating grease. After putting it together, check and change how smooth it is. Every three months, it is best to keep it up.
Q: Will the limiter get rusty if you cut wet wood with the cutting head?
A: The surface of the limiter is treated with galvanised anti-rust treatment, which will keep it from rusting when cutting wet wood for a short time. If you use it in a humid area for a long period, you should wipe it down and spray it with rust inhibitor after each usage.
Q: Do you need to change the cutter heads with limiters when you use a limiter head with blades made of different materials, like YG8/YG6?
A: Yes, YG8 blades are harder and can cut through things a little better. To keep the blades from breaking or getting too heavy, the limiter's cutting depth needs to be changed by 0.1 to 0.2 mm.
Q: Is it possible for the blade's limit precision to be very high?
A: The cutting head's limit accuracy is 0.1mm, and it can cut continuously for 8 hours at rated speed with a limit deviation of ≤ 0.05mm. This meets the needs of high-precision woodworking processes.
Q: Is it possible to switch the blade's limiter with one that can be adjusted electronically?
A: Support electric adjustment limiters that may be changed to fit the diameter of the cutting head and the spindle interface. The accuracy of the electric adjustment can be as low as 0.05mm, which makes it good for automated production lines.
Q: How can you keep the limiter on the blade head from moving around while it's being moved?
A: The limiter will be locked with a special fastening clip before it leaves the manufacturer. At the same time, it will be packed in two layers of foam and a carton, which will keep the limiter from moving and hitting the cutter body during shipping.
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