Woodstock Moulding Head
Dongguan Kangmingjian Tool Co., Ltd. is one of the best and most professional suppliers in China. They make woodworking cutting tools, notably Woodstock Moulding Head, Woodstock moulded milling cutters and industrial-grade woodworking milling cutters. We use high-precision CNC machining tools from Germany and modern alloy forging technology in our business. Many businesses, like those who make furniture, match woodworking machines, and make custom home furnishings, use our products.
Basic Information About the Product
The Woodstock forming milling cutter head is a heavy-duty tool that our firm made for industrial woodworking forming and processing. It has a hard alloy blade composite structure and an integrated aviation aluminium blade body. Anodising the blade body keeps it from rusting and wearing down. The blade is composed of strong Swedish Sandvik alloy and is made by vacuum welding and precision grinding. The device works with woodworking vertical-axis machines, four-sided planers, milling machines, and other tools. It can also do high-precision forming, milling, trimming, slotting, and other wood processing tasks. The speed and specification numbers on the blade meet strict international industrial standards and work with most woodworking machines across the world. It lets OEMs and ODMs change essential characteristics like the number of teeth and the cutting diameter.
Functional features of the product
Multi-tooth linkage cutting: We use an uneven tooth arrangement design to lower machining vibration and make the surface of the wood smoother, with an Ra value of 1.6 μ μm or less.
Quick tool change structure: The tool change time is cut down to 30 seconds thanks to a quick-release blade locking device.
Bi-directional cutting adaptation: The tool body has positive and negative rotation marks on it, which means it can cut in both clockwise and anticlockwise directions. It works with woodworking machinery that has varied rotation directions.
Treatment to prevent rust: The blade body goes through two treatments: hard anodising and passivation. In humid manufacturing settings, the rust protection period can last more than six years.
use cases
Making custom furniture: used to shape the edges of solid wood wardrobes' and cabinets' door panels, as well as the edges of cabinets. It may also be used on multi-layer boards, particle boards, solid wood, and other substrates.
The door and window processing business mills and shapes solid wood door and window frames and sashes to fulfil the high-precision processing needs of door and window profiles.
Production of ornamental woodworking: Processing complicated shapes of wood carving patterns, decorative wood threads, and solid wood ornaments to make a lot of personalised woodworking shapes.
Woodworking Machinery Matching: We make bespoke milling cutter heads for mechanical equipment manufacturers as a standard matching tool for woodworking vertical-axis machines and four-sided planers.
Processing of wooden architectural parts: The Woodstock Moulding Head is used for milling and shaping the beams, columns and mortise and tenon joints of wooden houses. These parts can be used with building timber like pine and oak.
Proof of product
Quality certification: The product meets the EN847-1 woodworking tool safety criteria since it has been certified by ISO9001 and CE EU for quality management and safety.
Material testing report: Give a report from SGS on the hard alloy blade material that shows the tungsten content is at least 92% and the cobalt content is no more than 8%. This will make sure the cutting performance is good.
Service life test: A third-party testing organisation tested the blade edge and found that it didn't wear down much after 100 hours of continuous cutting of Northeast pine substrate.
Customer case: For a well-known European brand of woodworking machinery, we made matching milling cutters and worked together for more than 8 years.
Proof of production strength: It has 12 CNC machining production lines and can make 60,000 pieces a month. This means it can make a lot of things quickly.
parameter
| Parameter Name | Specification Value | Remarks |
|---|---|---|
| Cutter Body Material | Aviation-grade Aluminum Alloy | Anodized for rust prevention |
| Blade Material | Cemented Carbide (WC+Co) | Hardness ≥ HRC90 |
| Adaptable Shaft Diameter | 25mm/30mm/38mm | Custom non-standard shaft diameters available |
| Maximum Cutting Diameter | 125mm/150mm/180mm | Customizable on demand |
| Rated Rotational Speed | 3000-8000RPM | Different speeds for different specifications |
| Number of Cutter Teeth | 4 Teeth / 6 Teeth / 8 Teeth | Custom tooth profiles supported |
| Machinable Wood Thickness | 5-50mm | Adjustable based on cutting parameters |
| Operating Temperature | -10℃~60℃ | Industrial normal temperature working environment |
| Packaging Size | 200×200×150mm | Custom packaging adjustable |
| Net Weight | 2.5kg/3.2kg/4.0kg | Varies with different specifications |
FAQ
Q: Can your milling cutter head work with artificial board made of impregnated paper veneer?
A: Yes, our company can make specific blades that are resistant to wear for impregnated paper surface substrates. These blades won't peel or come off the surface during cutting.
Q: Will the amount of teeth on the milling cutter head make it less efficient?
A: Don't worry, our 4-speed milling cutter head is good for rough machining with a lot of cutting, and our 8-speed milling cutter head is good for precision machining with a minimal amount of cutting. You can also pick the right number of teeth based on how you want to machine it.
Q: How can you tell whether the milling cutter head's bearing needs to be changed?
A: If the spindle shakes, the cutting noise suddenly gets louder, or the tool body shakes off-centre while it spins during processing, the bearing is worn out. To avoid altering the accuracy of the machining, it is best to replace it right away.
Q: Is this product able to work with vertical-axis woodworking equipment that isn't standard?
A: Based on the spindle characteristics and installation space of the customer's equipment, our firm may change the size of the connecting flange and tool body of milling cutter heads to make sure they work perfectly with non-standard equipment.
Q: Will machining milling cutters at low temperatures change how well they work?
A: Aviation aluminium is used to make the blade body, which is stable at low temperatures. The blade has a composition that makes it robust at low temperatures, so it can still cut accurately at -10°C without needing to be preheated.
Q: How do you keep knife teeth from adhering together when you work with hardwood that has resin in it at the factory?
A: You can either use cutting fluid with the blade or put a specific anti-sticking coating on the cutting edge.
Q: Can the anodised layer on the head of the milling cutter be fixed if it wears out?
A: When the anodic oxidation layer of the Woodstock Moulding Head wears down, you can send it back to the factory to have it re-oxidised. The blade body works just as well at preventing rust as a new part after treatment, but it needs to be fixed for five days before it can be used.
Q: Does the product allow for the usage of automated manufacturing lines in a single system?
A: The milling cutter head may be used with sensors and automated fixtures to automatically change the size of the machining and keep an eye on tool wear in real time. This makes it perfect for woodworking production lines in Industry 4.0.
Q: Is it possible to get personalised product identification customisation while buying in bulk?
A: Yes, you can laser engrave the customer's brand logo, product model, batch number, and other information on the blade body. The bulk purchase quote includes the cost of customisation.
Q: Are the used milling cutters recyclable?
A: Yes, you can laser engrave the customer's brand logo, product model, batch number, and other information on the blade body. The bulk purchase quote includes the cost of customisation.
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