What are the application ranges of diamond tools?

1. Processing of difficult-to-process non-ferrous metal materials
When processing non-ferrous metals such as copper, zinc, aluminum and their alloys, the materials tend to adhere to the cutting tools, making processing difficult. Utilizing the characteristics of diamond's low friction coefficient and low affinity with non-ferrous metals, diamond tools can effectively prevent metal and tools from bonding. In addition, due to the large elastic modulus of diamond, the deformation of the cutting edge is small during cutting, and the extrusion deformation of the non-ferrous metal being cut is small, so that the cutting process can be completed with small deformation, thereby improving the quality of the machined surface.
2. Processing of difficult-to-process non-metallic materials
When processing difficult-to-machine non-metallic materials containing a large number of high-hardness particles, such as glass fiber reinforced plastics, silicon-filled materials, and hard carbon fiber/epoxy resin composite materials, the hard points of the material cause severe tool wear, making it difficult to use carbide tools. Processing, and diamond tools have high hardness and good wear resistance, so the processing efficiency is high.
3. Ultra-precision processing
With the advent of modern integrated technology, machining is developing in the direction of high precision, which places very high requirements on tool performance.
Because diamond has a small friction coefficient, low thermal expansion coefficient, and high thermal conductivity, it can cut extremely thin chips, and the chips flow out easily. It has a small affinity with other substances and is not easy to produce built-up edge. It generates little heat and has a high thermal conductivity, which can avoid heat. It has an impact on the blade and workpiece, so the blade is not easily dulled, the cutting deformation is small, and a higher quality surface can be obtained.